CCD-world: Help on Flexible PC suppliers?
Flemming, John C
john.c.flemming at lmco.com
Mon Jan 31 09:16:23 CLST 2000
The following was posted to CCD-world:
Note the mispelling. Sheldahl is alive and well Acess via any search
engine will work.
> -----Original Message-----
> From: Tom Droege [SMTP:droege at wwa.com]
> Sent: Friday, January 21, 2000 6:27 PM
> To: CCD-world at astro.ku.dk
> Subject: Re: CCD-world: Help on Flexible PC suppliers?
>
> The following was posted to CCD-world:
>
> The supplier of "last resort" in the US in my experience (Fermilab) has
> been a company I remember as "Shieldal" in MN. Sorry I could not find
> them
> in a 10 min web search. They would make circuit boards no one else would
> touch. I will search more if you do not find a supplier. they made long
> Kapton cables for us. Not cheap.
>
> They have probably been bought out by someone.
>
> Tom Droege
>
> At 04:46 PM 1/21/00 +1100, you wrote:
> >The following was posted to CCD-world:
> >
> >
> >Dear CCD-World gurus,
> >
> >we have recently found at the AAO that our
> >instruments are moving into areas where our
> >current flexible PCB suppliers can no longer
> >be relied on.
> >
> >Can we get some recomendations on people's
> >preferred flexible PCB suppliers? A
> >detailed specification of our requirements is
> >attached, however to summarise.
> >
> >* Flexible PCB - only millimetre motions at most
> > after installation.
> >* Use in vacuum and temps at least 77K
> >* Polyimide and teflon have been OK in past
> >*** Low capacitance!!
> >* Sizes from 80mm x 150mm up to 60mm x 400mm
> >
> >Thanks in advance,
> >
> >Chris T.
> >
> >>
> >>
> >> Dear Sir/Madam,
> >>
> >> for my current project I require approximately
> >> 18 different flexible printed circuits, possibly panelised
> >> into 4 or 6 groups depending on your available panel sizes.
> >>
> >> These flex circuit will be used to replace wiring within
> >> a cryogenic camera, the boards have no components on them
> >> except for a connector at each end, where stiffeners are
> >> required. The circuit will not be flexed continuously just
> >> shaped initially then only a few millimetres movement will
> >> be required infrequently. The flex material must be
> >> suitable for use in a vacuum and at low temperature (we
> >> have tested polyimide and teflon material at our operating
> >> temperature and found both acceptable).
> >>
> >> The most important of our requirements is low capacitance.
> >> Therefore the base material we prefer is 0.005" teflon with
> >> a dielectric constant (Dk) < 2.5, however other 0.005" base
> >> materials may be suitable such as Kapton KN (R/Flex2001)
> >> with a Dk = 3.2 or polyester (Dk = 3.1) although we have
> >> not verified polyester at our operating temperature.
> >>
> >> The sizes of each flex range from 80mm x 150mm up to 60mm x
> >> 400mm.
> >>
> >> General specifications for the flex circuits:
> >>
> >> 1. Double sided copper with plated through holes.
> >> 1oz finished copper weight.
> >>
> >> 2. Track width 0.006", spacing >0.010".
> >> Solid or 45 deg. cross hatched ground plane on one side.
> >>
> >> 3. Hole sizes >0.020", annulus >0.010".
> >> Aprox. 50 holes per board.
> >>
> >> 4. Insulating layer or solder resist both sides.
> >>
> >> 5. 0.005" stiffener over the ends (1 side) approx. 15mm
> >> long.
> >>
> >> 6. No silkscreen.
> >>
> >> 7. Silver (preferred) or solder finish on pads.
> >>
> >> 8. Protel CAD files or Gerber files available for
> >> manufacturing.
> >>
> >> 9. Quantity will be 2 or 3 each of the 4 or 6 panels (18
> >> types) initially.
> >>
> >> I believe these designs are not unusual and should
> >> not present any manufacturing problems apart from the
> >> selection of base material. Please let me know what
> >> suitable low Dk base materials you have available and
> >> rough idea of pricing for the production of these flex
> >> circuits. I also need your panel sizes and manufacturing
> >> time.
> >>
> >> ----------------------
> >> Lewis Waller
> >> Anglo-Australian Observatory Email: lgw at aaoepp.aao.gov.au
> >> PO Box 296, Epping. NSW 2121 Tel: 61 2 93724831
> >> 167 Vimiera Road, Eastwood. NSW 2122 Fax: 61 2 93724880
> >> Australia
> >>
> >>
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> >
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